• Home
  • Services
  • Technical Papers
  • News
  • Contact Us
  • More
    • Home
    • Services
    • Technical Papers
    • News
    • Contact Us
  • Home
  • Services
  • Technical Papers
  • News
  • Contact Us
Breakthrough Engenuity LLC

Breakthrough Engenuity LLC

Breakthrough Engenuity LLCBreakthrough Engenuity LLC

Access Technical Papers Below

3D render of an industrial facility with multiple large vessels and tanks.

To access these technical papers, simply click on the blue colored rectangles near the bottom of each gray box.

Colorado's 2022 Tankless

The History of Oilfield Tanks, 1859-2024

The History of Oilfield Tanks, 1859-2024

​Oilfield Facilities

The state of Colorado is suggesting operators eliminate typical storage tanks to help reduce carbon emissions and overall carbon footprint. This poses design challenges that can be met.

COLORADO - WAVE OF THE FUTURE

The History of Oilfield Tanks, 1859-2024

The History of Oilfield Tanks, 1859-2024

The History of Oilfield Tanks, 1859-2024

Crude oil was discovered in Titusville, PA, in 1859. It was originally stored and moved in old 42-gallon wine barrels. As the industry grew, so did the tanks. Eventually, wood gave way to steel, and tanks became sophisticated.

THE HISTORY OF OILFIELD TANKS

The Ideal 21st-Century Tank Battery

The History of Oilfield Tanks, 1859-2024

It's Time to Use AI and IoT in Upstream Oilfield Facilities

This paper details the paradigm-breaking CTB and component systems designs to assure oil and gas operators' optimum separation and maximized hydrocarbon sales.


THE IDEAL 21st CENTURY CTB

It's Time to Use AI and IoT in Upstream Oilfield Facilities

It's Time to Use AI and IoT in Upstream Oilfield Facilities

It's Time to Use AI and IoT in Upstream Oilfield Facilities

This paper suggests that the time is now to use AI and the IoT in existing and new tank batteries to improve efficiency and increase much-needed profitability.



IT'S TIME TO USE AI AND IOT IN OILFIELD FACILITIES

Vessel Specifications Pay Big Dividends

It's Time to Use AI and IoT in Upstream Oilfield Facilities

Should Treater Firetubes be in Water or Oil?

This "White Paper" was written to help facilities engineers get a grip on the important issues they face when they buy new oilfield process equipment. When you take the time to write a specification, you pay for your time a hundred times over!

VESSEL SPECS

Should Treater Firetubes be in Water or Oil?

It's Time to Use AI and IoT in Upstream Oilfield Facilities

Should Treater Firetubes be in Water or Oil?

For nearly 90 years, designers have placed treater firetubes in water. This paradigm ("we've always done it that way") is challenged in this technical paper, suggesting we shouldn't have!


FIRETUBES IN WATER OR OIL

Process Safety, Corrosion Prevention, Patents

Most Oilfield Facility Fires Can Be Prevented

Most Oilfield Facility Fires Can Be Prevented

Most Oilfield Facility Fires Can Be Prevented

Oilfield facilities designers and installers should consider all salient conditions for the prevention of fires. This paper outlines some of the key issues.




FIRE PREVENTION WHITE PAPER

Stop Corrosion in Its Tracks

Most Oilfield Facility Fires Can Be Prevented

Most Oilfield Facility Fires Can Be Prevented

Nearly all oilfield facilities experience corrosion to one degree or another. Stopping it is easy! The best use of coatings, anodes, and chemical corrosion inhibitors is outlined in this white paper.



CORROSION PREVENTION WHITE PAPER

Our Patents

Most Oilfield Facility Fires Can Be Prevented

Our Patents

Patents and efficiency often go hand in hand. In facility design, we weigh the value of patented technology against its costs. When efficiency matters, our IP (patents and intellectual property) really performs. Take a look at our IP here and use it in your next project!

PATENTS

Process Equipment Innovation and Patents

​​Report of the Woodward L-POD Field Test

​​Report of the Woodward L-POD Field Test

​​Report of the Woodward L-POD Field Test

​This "White Paper" describes the first field test of the Generation 1 L-POD System. The results were predictably very positive. Since this test, L-POD's Generation 2 System has been designed and produced. It will be an even better performer in the real world.

FIRST TEST RESULTS

Facilities Performance Evaluation Reports

​​Report of the Woodward L-POD Field Test

​​Report of the Woodward L-POD Field Test

Facilities are ever-changing with the times. As operations' personnel come and go through the "boom and bust" cycles, facility performance sometimes suffers. We offer evaluation studies to find weak links and return performance to a higher level of acceptability.

FACILITY REPORT

L-POD Oil

​​Report of the Woodward L-POD Field Test

L-POD Oil

Clarifier Designed for Crude Oil Terminals


​This "White Paper" describes this new system designed to eliminate BS&W from crude oil BEFORE it is pumped into the nation's pipelines and refineries!

L-POD ELIMINATES BS&W: A WHITE PAPER

Process Equipment Sizing and Design

​​The World's First AI-Controlled Treater

Overcoming the Sizing Paradigms of the Past

​​The World's First AI-Controlled Treater

​This "White Paper" describes the economics of using the L-POD System as artificial intelligence finds its way into the upstream oil and gas industry. This fully self-managed treater can even be made to have a zero-carbon footprint!

L-POD JUSTIFICATION

The 1880 Gunbarrel May Not Work Today!

Overcoming the Sizing Paradigms of the Past

​​The World's First AI-Controlled Treater

​In the 1880s, gunbarrel tanks were designed to remove small amounts of water from larger volumes of produced oil. Today's high water cuts demand a new design that does just the opposite!


GUNBARRELS THEN & NOW - 2021

Overcoming the Sizing Paradigms of the Past

Overcoming the Sizing Paradigms of the Past

Overcoming the Sizing Paradigms of the Past

​This paper describes the methods of sizing Gunbarrel tanks for the low water cut applications of the past and for the higher water cuts of today. The 21st century has ushered in a new set of production conditions never experienced before.

21ST CENTURY GUNBARREL SIZING

APRIL 20, 2020

KOTREATTM - Another 21st Century Breakthrough

Overcoming the Sizing Paradigms of the Past

The Day Oil Prices Tanked!


​For the first time, the price of crude oil went negative! The COVID-19 pandemic drastically cut worldwide use of ALL petroleum products, driving the price of oil down to -$37.63.

CRUDE AT - $37.63

KOTREATTM - Another 21st Century Breakthrough

KOTREATTM - Another 21st Century Breakthrough

KOTREATTM - Another 21st Century Breakthrough

​This "White Paper" describes how the innovative KOTREATTM​ reduces costs. KOTREATTM is a single vessel combining a free water knockout section and a horizontal heater treater.


KOTREAT TREATRES A WHITE PAPER

Cut Chemical Costs by 50% or More!

KOTREATTM - Another 21st Century Breakthrough

KOTREATTM - Another 21st Century Breakthrough

​This "White Paper" describes simple, practical, doable ways to cut chemical costs while improving chemical treatment effectiveness at the same time. Application methods make all the difference... and you can make it happen!


CUT CHEMICAL COSTS BY 50% OR MORE

Electreater

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

At Last, an Eco-Friendly

Heater Treater


​This all-electric treater produces zero greenhouse gas while automatically controlling paraffin, RVP, and BS&W electronically. It's the industry's first Eco-friendly flameless treater!

ECO-FRIENDLY ELECTHEATRE

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

​Almost all oilfield pressure vessels suffer from surges, which short-circuit retention time. Proper attention to baffle design can cure this problem!




VESSEL BAFFLE DESIGN WHITE PAPER

​​Industrial Drones Save Time and Money

Proper Oilfield Vessel Baffle Designs Improve Separation Efficiency

​​Industrial Drones Save Time and Money

21st-century drones have amazing capabilities. A properly configured drone can "fly" a site and generate an accurate 3D CAD model of the site in an hour or two! The savings are huge compared to the weeks a survey crew would need to do the same job!.


OILFIELD DRONES

The Following Are Technical Papers From High-Tech Consultants, Inc., The Predecessor Company of Breakthrough Engenuity LLC

Two men in hard hats discussing equipment at an industrial site.

HTC Technical Papers

​These "White Papers" below were written by Bill Ball between 1992 and 2014. In 2014, Bill's High-Tech Consultants, Inc., was reformed as Breakthrough Engenuity LLC. These papers are intended to help facilities engineers improve their process equipment, systems, and facilities design efforts.

SEE BLUE TABS BELOW
Group of men in hard hats examining liquid sample in a measuring tube.
MYTHS VS. REALITIES
SEPARATION HISTORY
WHY & WHAT OF THE HWSB
HWSB START-UP PROCEDURE
WATER CLARIFICATION
DESIGNING FACILITIES
SOLIDS SEPARATION
CRUDE OIL DEHYDRATION
A FULLY AUTOMATED SWD
FLOW SPLITTING/DE-SANDING
SEPARATION ECONOMICS
SIZING PROCESS SYSTEMS
  • Home
  • Services
  • Technical Papers
  • News
  • Contact Us

Copyright © 2025, Breakthrough Engenuity LLC. All Rights Reserved.

Powered by

This website uses cookies.

We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.

Accept